Difference between revisions of "Engine Specs - S65 Rod Bearings"
(→Bearings Specification, Dimensions, Clearance) |
(→Production and Composition) |
||
Line 151: | Line 151: | ||
====Production and Composition==== | ====Production and Composition==== | ||
<p>BMW "088/089" bearings were the factory production bearings between 2007 to mid-2010. When the EU mandated the removal from lead in automotive bearings, BMW discontinued these bearings.</p> | <p>BMW "088/089" bearings were the factory production bearings between 2007 to mid-2010. When the EU mandated the removal from lead in automotive bearings, BMW discontinued these bearings.</p> | ||
− | <p>The composition is | + | <p>The composition is VP2-CL113. CL113 is the Clevite designation for the lead/tin/copper overlay. They are soft faced, and easy on the crankshaft.</p> |
'''Manufacturer:''' MAHLE / Glacier Vandervell.<br> | '''Manufacturer:''' MAHLE / Glacier Vandervell.<br> | ||
+ | '''Backing:''' VP2. Notes from Glacier Vandervell on VP2: VP2 is a lead bronze material which is continuously cast onto steel strip. Casting and quenching conditions are controlled in order | ||
+ | to produce a microstructure with vertically oriented bronze columns. This gives the bearing material its superior strength increasing its compressive load capacity. When plated with lead indium | ||
+ | it has become a favored material for racing engines. The combination of a lead tin alumina overlay with VP2 improves wear resistance by a factor of two when compared with a lead tin copper overlay. | ||
+ | In addition the shaft conditioning properties are enhanced and fatigue resistance is improved.<br> | ||
+ | [[File:Glacier Vandervell CL113 - p2.jpg|600px]]<br><br> | ||
'''Composition:''' CL113 - Tri-metal lead/tin/copper:<br> | '''Composition:''' CL113 - Tri-metal lead/tin/copper:<br> | ||
[[File:Glacier Vandervell CL113 - p1.jpg|600px]] | [[File:Glacier Vandervell CL113 - p1.jpg|600px]] |
Revision as of 00:46, 21 March 2024
Contents
- 1 Mission Statement
- 2 Measuring Methodology
- 3 Important Terms
- 4 Rod Bearing Clearance
- 5 Derived Rod Journal Dimensions*
- 6 Bearings Specification, Dimensions, Clearance
- 6.1 OEM 088/089 Bearings
- 6.2 OEM 702/703 Bearings
- 6.3 BE Bearings (Version-2): SP1527F
- 6.4 BE Bearings (Version-1): SP1527HK
- 6.5 Mahle Motorsport
- 6.6 King Bearings
- 6.7 ACL Bearings
- 6.8 VAC Clevite Bearings
- 6.9 WPC Treated Bearings
- 6.10 Calico Coated 702/703 Bearings
- 6.11 Bearing Notes
- 7 Rod Bearing Part Numbers, History
- 8 Supporting Measurements
- 9 References
Mission Statement
This wiki page provides measured (derived) results from installing bearings into S65 connecting rods, and measuring the bores to calculate (derive) clearance results and clearance variance.
This wiki page does not claim to provide official manufacturing specifications, and should not be quoted as such. When manufacturing specifications exist, they will be posted and labeled as "theoretical results."
Measuring Methodology
Unless otherwise noted, each set of measurements was conducted under the following conditions.
- Brand new, unused factory (OEM) connecting rods were used.
- Brand new, unused factory (OEM) rod bolts were used
- Measuring environment:
- Room temperature 68-70 degrees farenheit.
- 30-50% humidity.
- Assembled connecting rods sit in room in this environment at least 24-hours prior to measuring.
- Bore gauge calibrated before use
- Results logged and stored
- Temperature/humidity room conditions are data logged using Kestrel portable weather station
Important Terms
Term name | Meaning |
---|---|
Derived (results) | Results which are calculated from measurements |
Deviations of methodology | Any deviations in the published methodology will appear in a section noted as "Deviations of Methodology" |
Supporting (data) | Measured data that supports the derived results |
Theoretical (results) | Results which are calculated from the bearing specification (manufacturing specifications, blueprints, etc.) |
Variance | Differences between the smallest and largest results |
Rod Bearing Clearance
Calculating Rod Bearing Clearance
Theoretical Clearance
The theoretical rod bearing clearance may be calculated in the following manner:
Abbreviation | Name | Description |
---|---|---|
JDmin / JDmax | Rod Journal (min/max) | Diameter of the connecting rod journal. Measurements will include the min/max variance. |
BEBmin / BEBmax | Rod big-end bore (min/max) | Diameter of the connecting rod big-end bore. This is the housing which holds the rod bearings themselves. Measurements will include the min/max variance. |
UPRmin / UPRmax / LWRmin / LWRmax | Rod bearing thickness: UPR=Upper shells, LWR=Lower Shells | Thickness of the upper and lower rod bearing shells, measured at 90-degrees. Measurements will include the min/max variance. |
CTmin / CTmax | Rod bearing coating (min/max) | Thickness of the rod bearing coating, if any: 0, if no coating exists. Measurements will include the min/max variance. |
CLRmin | Minimum Clearance | Calculated theoretical minimum clearance: = BEmin - JDmax - LWRmax - UPRmax - (2*CTmax) |
CLRmax | Maximum Clearance | Calculated theoretical maximum clearance: = BEmax - JDmin - LWRmin - UPRmin - (2*CTmin) |
CLRnom | Nominal bearing clearance | (CLRmin + CLRmax) / 2 |
CLRji | Clearance per journal-inch diameter | = CLRnom / ((JDmin + JDmax) / 2) |
BMW Theoretical Clearance Specifications
The following clearance specifications come from BMW TIS. These are the official BMW specifications. <Link>
Crankshaft Rod Journal Clearance | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Minimum Clearance | 0.010 mm | 0.0004 inch |
Nominal Clearance | 0.022 mm | 0.0009 inch |
Maximum Clearance | 0.034 mm | 0.0013 inch |
Derived Rod Journal Dimensions*
Crankshaft Rod Journals | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod Journal Dimensions | 51.9811mm | 2.04650 inch |
Rod Journal Variance | 51.9786 - 51.9887 mm | 2.04640 - 2.04680 inch |
Rod Journal Tolerance | -0.0025, +0.0076 mm | -0.00010, +0.00030 inch |
* Derived from these measurements
Bearings Specification, Dimensions, Clearance
OEM 088/089 Bearings
Production and Composition
BMW "088/089" bearings were the factory production bearings between 2007 to mid-2010. When the EU mandated the removal from lead in automotive bearings, BMW discontinued these bearings.
The composition is VP2-CL113. CL113 is the Clevite designation for the lead/tin/copper overlay. They are soft faced, and easy on the crankshaft.
Manufacturer: MAHLE / Glacier Vandervell.
Backing: VP2. Notes from Glacier Vandervell on VP2: VP2 is a lead bronze material which is continuously cast onto steel strip. Casting and quenching conditions are controlled in order
to produce a microstructure with vertically oriented bronze columns. This gives the bearing material its superior strength increasing its compressive load capacity. When plated with lead indium
it has become a favored material for racing engines. The combination of a lead tin alumina overlay with VP2 improves wear resistance by a factor of two when compared with a lead tin copper overlay.
In addition the shaft conditioning properties are enhanced and fatigue resistance is improved.
Composition: CL113 - Tri-metal lead/tin/copper:
Picture Description
Derived Dimensions
Bearing Dimensions (088/089 Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top, Blue) | 2.0028 mm | 0.07885 inch |
Nominal Bearing Thickness (Bottom, Red) | 1.9977 mm | 0.07865 inch |
Bearing Thickness Variance (Top, Blue) | 2.0015 - 2.0041 mm | 0.07880 - 0.07890 inch |
Bearing Thickness Variance (Bottom, Red) | 1.9964 - 2.0015 mm | 0.07860 - 0.07880 inch |
Bearing Tolerance (Top, Blue) | -0.0013 - 0.0013 mm | -0.00005 - +0.00005 inch |
Bearing Tolerance (Bottom, Red) | -0.0013 - 0.0038 mm | -0.00005 - +0.00015 inch |
Derived Bearing Clearance
Con Rod Clearance (088/089 Bearings) [* 1] | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0192 mm | 2.04800 inch |
Rod + Bearing Variance [* 1] | 52.0040 - 52.0319 mm | 2.04740 - 2.04850 inch |
Nominal Rod Bearing Clearance | 0.0381 mm | 0.00150 inch |
Bearing Clearance Variance [* 1] | 0.0152 - 0.0533 mm | 0.00060 - 0.00210 inch |
Bearing Clearance Tolerance | -0.0229 - +0.0152 mm | -0.00090 - +0.00060 inch |
Bearing Clearance per Journal inch | 0.00073 inch/inch | |
Bearing Clearance per Journal Inch Variance [* 1] | 0.00029 - 0.00103 inch/inch | |
Bearing Eccentricity | 0.0216 mm | 0.00085 inch |
Bearing Eccentricity Variance | 0.0178 - 0.0229 mm | 0.00070 - 0.00090 inch |
Bearing Eccentricity Tolerance | -0.0038 - +0.0013 mm | -0.00015 - +0.00005 inch |
Shell Measurements (088-Bottom)
nBearing | 5° | 10° | 15° | 25° | 35° | 45° | 55° | 65° | 75° | 85° | 90° | 95° | 105° | 115° | 125° | 135° | 145° | 155° | 165° | 170° | 175° |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | 0.07595 | 0.07635 | 0.07700 | 0.07755 | 0.07780 | 0.07800 | 0.07815 | 0.07830 | 0.07845 | 0.07850 | 0.07850 | 0.07850 | 0.07840 | 0.07830 | 0.07820 | 0.07805 | 0.07795 | 0.07765 | 0.07725 | 0.07670 | 0.07625 |
2 | 0.07625 | 0.07680 | 0.07720 | 0.07775 | 0.07795 | 0.07820 | 0.07830 | 0.07840 | 0.07850 | 0.07855 | 0.07855 | 0.07850 | 0.07840 | 0.07840 | 0.07835 | 0.07800 | 0.07785 | 0.07755 | 0.07695 | 0.07690 | 0.07635 |
3 | 0.07690 | 0.07695 | 0.07730 | 0.07765 | 0.07795 | 0.07810 | 0.07830 | 0.07840 | 0.07850 | 0.07860 | 0.07865 | 0.07855 | 0.07845 | 0.07835 | 0.07815 | 0.07810 | 0.07785 | 0.07770 | 0.07685 | 0.07690 | 0.07630 |
4 | 0.07610 | 0.07660 | 0.07710 | 0.07755 | 0.07780 | 0.07805 | 0.07825 | 0.07850 | 0.07850 | 0.07855 | 0.07855 | 0.07855 | 0.07845 | 0.07830 | 0.07825 | 0.07810 | 0.07790 | 0.07770 | 0.07730 | 0.07685 | 0.07610 |
5 | 0.07625 | 0.07660 | 0.07710 | 0.07765 | 0.07790 | 0.07805 | 0.07825 | 0.07835 | 0.07845 | 0.07855 | 0.07860 | 0.07855 | 0.07845 | 0.07830 | 0.07820 | 0.07800 | 0.07780 | 0.07755 | 0.07705 | 0.07675 | 0.07640 |
6 | 0.07605 | 0.07655 | 0.07715 | 0.07750 | 0.07775 | 0.07795 | 0.07815 | 0.07840 | 0.07855 | 0.07845 | 0.07845 | 0.07845 | 0.07850 | 0.07830 | 0.07815 | 0.07820 | 0.07805 | 0.07775 | 0.07725 | 0.07690 | 0.07645 |
7 | 0.07640 | 0.07695 | 0.07730 | 0.07770 | 0.07795 | 0.07815 | 0.07835 | 0.07845 | 0.07850 | 0.07855 | 0.07860 | 0.07855 | 0.07845 | 0.07840 | 0.07825 | 0.07810 | 0.07790 | 0.07775 | 0.07705 | 0.07695 | 0.07630 |
8 | 0.07615 | 0.07680 | 0.07730 | 0.07775 | 0.07795 | 0.07810 | 0.07825 | 0.07840 | 0.07845 | 0.07860 | 0.07855 | 0.07850 | 0.07840 | 0.07830 | 0.07815 | 0.07805 | 0.07790 | 0.07775 | 0.07720 | 0.07685 | 0.07640 |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05070 | 2.05040 | 2.05035 | 2.05055 | 2.05060 | 2.05050 | 2.05035 | 2.05050 |
19.75 | 2.04860 | 2.04860 | 2.04880 | 2.04880 | 2.04880 | 2.04885 | 2.04885 | 2.04885 |
45.00 | 2.04815 | 2.04800 | 2.04840 | 2.04815 | 2.04830 | 2.04805 | 2.04835 | 2.04830 |
90.00 | 2.04785 | 2.04790 | 2.04795 | 2.04795 | 2.04800 | 2.04795 | 2.04800 | 2.04800 |
135.00 | 2.04800 | 2.04820 | 2.04820 | 2.04840 | 2.04820 | 2.04810 | 2.04840 | 2.04820 |
160.25 | 2.04860 | 2.04860 | 2.04880 | 2.04870 | 2.04885 | 2.04880 | 2.04870 | 2.04885 |
175.00 | 2.05060 | 2.05100 | 2.05035 | 2.05060 | 2.05055 | 2.05015 | 2.05050 | 2.05055 |
Clearance | 0.00135 | 0.00140 | 0.00145 | 0.00145 | 0.00150 | 0.00145 | 0.00150 | 0.00150 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00285 | 0.00250 | 0.00240 | 0.00260 | 0.00260 | 0.00255 | 0.00235 | 0.00250 |
19.75 | 0.00075 | 0.00070 | 0.00085 | 0.00085 | 0.00080 | 0.00090 | 0.00085 | 0.00085 |
45.00 | 0.00030 | 0.00010 | 0.00045 | 0.00020 | 0.00030 | 0.00010 | 0.00035 | 0.00030 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00015 | 0.00030 | 0.00025 | 0.00045 | 0.00020 | 0.00015 | 0.00040 | 0.00020 |
160.25 | 0.00075 | 0.00070 | 0.00085 | 0.00075 | 0.00085 | 0.00085 | 0.00070 | 0.00085 |
175.00 | 0.00275 | 0.00310 | 0.00240 | 0.00265 | 0.00255 | 0.00220 | 0.00250 | 0.00255 |
Bearing Eccentricity: BMW Factory 088/089 rod bearings
OEM 702/703 Bearings
Production and Composition
EU mandates against lead/copper bearings began in 2011. However, S65 engines have been seen with mid-2010 production dates having these newer 702/703 bearings. These bearings remained in production until the end of S65 production in 2013.
The new 702/703 bearings are made from tin/aluminum/copper composition. The 702/703 bearings are substantially harder than the 088/089 bearings they replaced. As a consequence, when a bearing is spun, it tends to cause more damage to the crankshaft in the process.
Manufacturer: Glyco.
Bearing composition: Trimetal Aluminum
Picture Description
Dimensions
Bearing Dimensions (702/703 Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top, Blue) | 1.9977 mm | 0.07865 inch |
Nominal Bearing Thickness (Bottom, Red) | 1.9939 mm | 0.07850 inch |
Bearing Thickness Variance (Top, Blue) | 1.9977 - 1.9990 mm | 0.07865 - 0.07870 inch |
Bearing Thickness Variance (Bottom, Red) | 1.9939 - 1.9952 mm | 0.07850 - 0.07855 inch |
Bearing Tolerance (Top, Blue) | 0.0000 - 0.0013 mm | 0.00000 - +0.00005 inch |
Bearing Tolerance (Bottom, Red) | 0.0000 - 0.0013 mm | 0.00000 - +0.00005 inch |
Bearing Clearance Specifications
Con Rod Clearance (702/703 Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0192 mm | 2.04800 inch |
Rod + Bearing Variance | 52.0179 - 52.0294 mm | 2.04795 - 2.04840 inch |
Nominal Rod Bearing Clearance | 0.0381 mm | 0.00150 inch |
Bearing Clearance Variance | 0.0292 - 0.0508 mm | 0.00115 - 0.00200 inch |
Bearing Clearance Tolerance | -0.0089 - +0.0127 mm | -0.00035 - +0.00050 inch |
Bearing Clearance per Journal inch | 0.00073 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00056 - 0.00098 inch/inch | |
Bearing Eccentricity | 0.0508 mm | 0.00200 inch |
Bearing Eccentricity Variance | 0.0444 - 0.0584 mm | 0.00175 - 0.00230 inch |
Bearing Eccentricity Tolerance | -0.0063 - +0.0076 mm | -0.00025 - +0.00030 inch |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05280 | 2.05290 | 2.05290 | 2.05280 | 2.05250 | 2.05260 | 2.05270 | 2.05290 |
19.75 | 2.05045 | 2.05035 | 2.05035 | 2.05020 | 2.05010 | 2.05020 | 2.05035 | 2.05035 |
45.00 | 2.04900 | 2.04880 | 2.04880 | 2.04920 | 2.04870 | 2.04890 | 2.04880 | 2.04890 |
90.00 | 2.04830 | 2.04815 | 2.04840 | 2.04820 | 2.04835 | 2.04830 | 2.04820 | 2.04820 |
135.00 | 2.04900 | 2.04890 | 2.04900 | 2.04885 | 2.04900 | 2.04890 | 2.04890 | 2.04885 |
160.25 | 2.05035 | 2.05045 | 2.05035 | 2.05020 | 2.05040 | 2.05040 | 2.05035 | 2.05020 |
175.00 | 2.05280 | 2.05300 | 2.05270 | 2.05280 | 2.05285 | 2.05290 | 2.05285 | 2.05300 |
Clearance | 0.00180 | 0.00165 | 0.00190 | 0.00170 | 0.00185 | 0.00180 | 0.00170 | 0.00170 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00450 | 0.00475 | 0.00450 | 0.00460 | 0.00415 | 0.00430 | 0.00450 | 0.00470 |
19.75 | 0.00215 | 0.00220 | 0.00195 | 0.00200 | 0.00175 | 0.00190 | 0.00215 | 0.00215 |
45.00 | 0.00070 | 0.00065 | 0.00040 | 0.00100 | 0.00035 | 0.00060 | 0.00060 | 0.00070 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00070 | 0.00075 | 0.00060 | 0.00065 | 0.00065 | 0.00060 | 0.00070 | 0.00065 |
160.25 | 0.00205 | 0.00230 | 0.00195 | 0.00200 | 0.00205 | 0.00210 | 0.00215 | 0.00200 |
175.00 | 0.00450 | 0.00485 | 0.00430 | 0.00460 | 0.00450 | 0.00460 | 0.00465 | 0.00480 |
Bearing Eccentricity: BMW Factory 702/703 rod bearings
BE Bearings (Version-2): SP1527F
Introduction: February, 2022
Production and Composition
Manufacturer: Clevite
Composition: Tri-metal silver oxide
Part Number: SP1527F
Target Market: Extra clearance OEM replacement
BE Bearings are a full custom rod bearing designed and manufactured by Clevite. Clevite manufactures the bearings to the BE Bearing specifications.
The composition is a tri-metal design coated with silver oxide babbit. The surface feels a little rough compared to the previous lead-copper design which used the TriArmor PTFE (Calico) coating. The silver oxide provides better seizure resistance and 30% higher load capacity than previous designs. These bearings are compatible with stop-start vehicles.
Silver Oxide, Tri-Metal design
Tri-Metal, silver oxide is considered the the "next generation" bearing design by Clevite. This new bearing was Clevite's answer to the Glyco IROX bearing design. This is the same bearing design used in the Dodge Hellcat engines. BE Bearings is the first aftermarket manufacturer to bring this new bearing design to the market. Clevite considers the new silver oxide bearing so superior, that they advise it has a wider tolerance spectrum in which the engine is still considered safe. The steel backing is coated with copper, then topped with a silver oxide. The silver oxide is embeddable, meaning small particles can embed themselves in the surface without causing any damage to the crankshaft.
Used Oil Analysis (UOA)
TBD.
Factory BMW oil recommendations
There's a lot of discussion about the best for the S65/S85. BMW specified 10W60 weight oil, and many people believe this is too thick for the bearing clearances. Others believe BMW chose it for a specific engineering reason and refuse to switch regardless of the too-thin oil clearance. For better peace of mind, BE Bearings wanted their bearing owners to know they can safely use 10W60 oil with their bearings, just as BMW had specified in the first place.
Silver Oxide coating
The Silver Oxide coating is superior to the previous TriArmor PTFE (Calico) coating. Silver oxide provides better seizure resistance and 30% higher load capacity. To combat the issues with shell thickness inconsistency from Calico Coatings, BE worked with Clevite for nearly two years to bring this bearing to the market. It's ideally suited for the highest horsepower engines, ideally suited for start-stop engines, and protects the crankshaft and bearings at critical times of low oil pressure and/or during start up.
Picture Description
Standard (STD)
+0.025 MM, +0.001 INCH
Dimensions
Standard (STD)
Bearing Dimensions (BE Bearings Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9876 mm | 0.07825 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9812 - 1.9939 mm | 0.07800 - 0.07850 inch |
Bearing Tolerance (Top=Bottom) | -0.0064 - 0.0064 mm | -0.00025 - +0.00025 inch |
+0.025 MM, +0.001 INCH
Bearing Dimensions (BE Bearings Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 2.0003 mm | 0.07875 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9939 - 2.0066 mm | 0.07850 - 0.07900 inch |
Bearing Tolerance (Top=Bottom) | -0.0064 - 0.0064 mm | -0.00025 - +0.00025 inch |
Bearing Clearance Specifications
BE Bearings (Clevite) Custom Rod Bearings | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0492 mm | 2.04918 inch |
Rod + Bearing Variance | 52.0446 - 52.0548 mm | 2.04900 - 2.04940 inch |
Nominal Rod Bearing Clearance | 0.0681 mm | 0.00268 inch |
Bearing Clearance Variance | 0.0559 - 0.0762 mm | 0.00220 - 0.00300 inch |
Bearing Clearance Tolerance | -0.0122 - +0.0081 mm | -0.00048 - +0.00032 inch |
Bearing Clearance per Journal inch | 0.00131 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00108 - 0.00147 inch/inch | |
Bearing Eccentricity | 0.0645 mm | 0.00254 inch |
Bearing Eccentricity Variance | 0.0381 - 0.0965 mm | 0.00150 - 0.00380 inch |
Bearing Eccentricity Tolerance | -0.0264 - +0.0320 mm | -0.00104 - +0.00126 inch |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05620 | 2.05230 | 2.05570 | 2.05525 | 2.05490 | 2.05295 | 2.05500 | 2.05260 |
19.75 | 2.05265 | 2.05080 | 2.05260 | 2.05230 | 2.05205 | 2.05080 | 2.05180 | 2.05080 |
45.00 | 2.05050 | 2.04895 | 2.05000 | 2.04980 | 2.04980 | 2.04880 | 2.04940 | 2.04890 |
90.00 | 2.04940 | 2.04900 | 2.04920 | 2.04940 | 2.04910 | 2.04910 | 2.04925 | 2.04900 |
135.00 | 2.04920 | 2.04995 | 2.04880 | 2.04940 | 2.04950 | 2.05010 | 2.04920 | 2.05010 |
160.25 | 2.05090 | 2.05225 | 2.05080 | 2.05160 | 2.05130 | 2.05250 | 2.05160 | 2.05280 |
175.00 | 2.05180 | 2.05560 | 2.05205 | 2.05315 | 2.05310 | 2.05540 | 2.05375 | 2.05600 |
Clearance | 0.00290 | 0.00250 | 0.00270 | 0.00290 | 0.00260 | 0.00260 | 0.00275 | 0.00250 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00680 | 0.00330 | 0.00650 | 0.00585 | 0.00580 | 0.00385 | 0.00575 | 0.00360 |
19.75 | 0.00325 | 0.00180 | 0.00340 | 0.00290 | 0.00295 | 0.00170 | 0.00255 | 0.00180 |
45.00 | 0.00110 | -0.00005 | 0.00080 | 0.00040 | 0.00070 | -0.00030 | 0.00015 | -0.00010 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | -0.00020 | 0.00095 | -0.00040 | 0.00000 | 0.00040 | 0.00100 | -0.00005 | 0.00110 |
160.25 | 0.00150 | 0.00325 | 0.00160 | 0.00220 | 0.00220 | 0.00340 | 0.00235 | 0.00380 |
175.00 | 0.00240 | 0.00660 | 0.00285 | 0.00375 | 0.00400 | 0.00630 | 0.00450 | 0.00700 |
Bearing Eccentricity: BE Bearings SP1527F rod bearings
BE Bearings (Version-1): SP1527HK
Introduction: November, 2015
Production and Composition
Manufacturer: Clevite
Composition: Tri-metal lead/copper
Coating: Clevite TriArmor®
Part Number: SP1527HK
Target Market: Extra clearance OEM replacement
BE Bearings are a full custom rod bearing designed and manufactured by Clevite. Clevite manufactures the bearings to the BE Bearing specifications.
The composition is a standard babbit lead/copper bearing with additional Clevite Tri-Armor non-friction coating. They are soft faced, and easy on the crankshaft, and compatible with stop-start vehicles.
Lead/Copper, Tri-Metal design
Tri-Metal, lead/copper are considered the world's best bearings. The steel backing is coated with copper, then topped with a soft lead. The lead is embeddable, meaning small particles can embed themselves in the lead without causing any damage to the crankshaft. Look in the best automotive engines, and you're likely to find a Tri-Metal bearing design.
Used Oil Analysis (UOA)
BE Bearings chose the Tri-Metal lead/copper bearings to track the metals in the UOA like Blackstone. Owners with 2008-2010.5 vehicles still have the lead/copper bearings and can track their bearing life with the UOA. The newer tin/aluminum BMW bearings are virtually untrackable in the UOA. BE Bearings wanted their bearings to show up in the UOA, and another reason they chose the Tri-Metal, lead/copper design.
Factory BMW oil recommendations
There's a lot of discussion about the best for the S65/S85. BMW specified 10W60 weight oil, and many people believe this is too thick for the bearing clearances. Others believe BMW chose it for a specific engineering reason and refuse to switch regardless of the too-thin oil clearance. For better peace of mind, BE Bearings wanted their bearing owners to know they can safely use 10W60 oil with their bearings, just as BMW had specified in the first place.
Clevite TriArmor® coating
For increased bearing life and durability, BE Bearings chose to add the Clevite TriArmor coating. TriArmor is a low-friction coating offered directly from Clevite with a Clevite warranty. It's ideally suited for start-stop engines and protects the crankshaft and bearings at critical times of low oil pressure and/or during start up.
Picture Description
Standard (STD)
+0.025 MM, +0.001 INCH
Dimensions
Standard (STD)
Bearing Dimensions (BE Bearings Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9876 mm | 0.07825 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9812 - 1.9939 mm | 0.07800 - 0.07850 inch |
Bearing Tolerance (Top=Bottom) | -0.0064 - 0.0064 mm | -0.00025 - +0.00025 inch |
+0.025 MM, +0.001 INCH
Bearing Dimensions (BE Bearings Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 2.0003 mm | 0.07875 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9939 - 2.0066 mm | 0.07850 - 0.07900 inch |
Bearing Tolerance (Top=Bottom) | -0.0064 - 0.0064 mm | -0.00025 - +0.00025 inch |
Bearing Clearance Specifications
BE Bearings (Clevite) Custom Rod Bearings | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0408 mm | 2.04885 inch |
Rod + Bearing Variance | 52.0344 - 52.0497 mm | 2.04860 - 2.04920 inch |
Nominal Rod Bearing Clearance | 0.0597 mm | 0.00235 inch |
Bearing Clearance Variance | 0.0457 - 0.0711 mm | 0.00180 - 0.00280 inch |
Bearing Clearance Tolerance | -0.0140 - +0.0114 mm | -0.00055 - +0.00045 inch |
Bearing Clearance per Journal inch | 0.00115 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00088 - 0.00137 inch/inch | |
Bearing Eccentricity | 0.0419 mm | 0.00165 inch |
Bearing Eccentricity Variance | 0.0229 - 0.0483 mm | 0.00090 - 0.00190 inch |
Bearing Eccentricity Tolerance | -0.0191 - +0.0063 mm | -0.00075 - +0.00025 inch |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05280 | 2.05200 | 2.05305 | 2.05190 | 2.05270 | 2.05290 | 2.05235 | 2.05225 |
19.75 | 2.05050 | 2.05040 | 2.05030 | 2.05030 | 2.05070 | 2.05055 | 2.05065 | 2.05025 |
45.00 | 2.04930 | 2.04910 | 2.04920 | 2.04935 | 2.04965 | 2.04940 | 2.04965 | 2.04940 |
90.00 | 2.04860 | 2.04885 | 2.04870 | 2.04900 | 2.04920 | 2.04875 | 2.04900 | 2.04885 |
135.00 | 2.04900 | 2.04930 | 2.04920 | 2.04940 | 2.04910 | 2.04910 | 2.04930 | 2.04920 |
160.25 | 2.05010 | 2.05050 | 2.05045 | 2.05065 | 2.05010 | 2.05010 | 2.05000 | 2.05005 |
175.00 | 2.05315 | 2.05205 | 2.05280 | 2.05290 | 2.05260 | 2.05270 | 2.05250 | 2.05190 |
Clearance | 0.00210 | 0.00235 | 0.00220 | 0.00250 | 0.00270 | 0.00225 | 0.00250 | 0.00235 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00420 | 0.00315 | 0.00435 | 0.00290 | 0.00350 | 0.00415 | 0.00335 | 0.00340 |
19.75 | 0.00190 | 0.00155 | 0.00160 | 0.00130 | 0.00150 | 0.00180 | 0.00165 | 0.00140 |
45.00 | 0.00070 | 0.00025 | 0.00050 | 0.00035 | 0.00045 | 0.00065 | 0.00065 | 0.00055 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00040 | 0.00045 | 0.00050 | 0.00040 | -0.00010 | 0.00035 | 0.00030 | 0.00035 |
160.25 | 0.00150 | 0.00165 | 0.00175 | 0.00165 | 0.00090 | 0.00135 | 0.00100 | 0.00120 |
175.00 | 0.00455 | 0.00320 | 0.00410 | 0.00390 | 0.00340 | 0.00395 | 0.00350 | 0.00305 |
Bearing Eccentricity: BE Bearings vs. stock 088/089 vs. stock 702/703 rod bearings
Mahle Motorsport
Introduction: April, 2023
Production and Composition
Manufacturer: Mahle Motorsport, Scotland
Composition: Tri-metal VP2 80-Rockwell base with lead-indium overlay
Coating: None
Part Number: VC 1044
Target Market: Extra clearance OEM replacement.
Mahle Motorsport (MMS) is a bespoke manufacturer based in Kilmarnock, Scotland. MMS manufactures bearings for Formula-1, NASCAR, Indy teams, and many other racing bearings throughout the world. MMS will make production runs as few as 80 shells, but no larger than 1600 shells. Even though MMS has machinery such as presses, stamps, and plating machines to make the bearings, the entire process is run by hand. The quality control coming from MMS should be one of the best in the world.
VP2 is a lead bronze material which is continuously cast onto steel strip. Casting and quenching conditions are controlled in order to produce a microstructure with vertically orientated bronze columns. This gives the bearing material its superior strength increasing its compressive load capacity. When plated with lead indium it has become the favoured material for racing engines.
Information on the Mahle Motorsport bearings is available at the Vandervell web site. https://vandervell.co.uk/aftermarket/our-technology/
Picture Description
Laser etched markings on Mahle Motorsport bearing shells
Standard (STD)
Dimensions
Standard (STD)
Bearing Dimensions | Metric Dimensions | Imperial (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9925 mm | 0.07845 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9888 - 1.9952 mm | 0.07830 - 0.07855 inch |
Bearing Tolerance (Top=Bottom) | -0.0037 - 0.0026 mm | -0.00015 - +0.00010 inch |
Bearing Clearance Specifications
Mahle Motorsport Custom Rod Bearings | Metric Dimensions | Imperial (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | TBD | TBD |
Rod + Bearing Variance | TBD - TBD mm | TBD - TBD inch |
Nominal Rod Bearing Clearance | TBD mm | TBD inch |
Bearing Clearance Variance | TBD - TBD mm | TBD - TBD inch |
Bearing Clearance Tolerance | TBD - TBD mm | TBD - TBD inch |
Bearing Clearance per Journal inch | TBD inch/inch | |
Bearing Clearance per Journal Inch Variance | TBD - TBD inch/inch | |
Per-Shell Eccentricity | 0.0165 mm | 0.00065 inch |
Per-Shell Eccentricity Variance | 0.0127 - 0.0191 mm | 0.00050 - 0.00075 inch |
Per-Shell Eccentricity Tolerance | -0.0038 - 0.0025 mm | -0.00015 - 0.00010 inch |
Assembled Bearing Eccentricity | TBD mm | TBD inch |
Assembled Bearing Eccentricity Variance | TBD - TBD mm | TBD - TBD inch |
Assembled Bearing Eccentricity Tolerance | -TBD - TBD mm | -TBD - TBD inch |
Per-Shell Measurements
Shell Thickness Measurements (Inch)
Thicknesses | 15° | 20° | 25° | 30° | 35° | 45° | 55° | 65° | 75° | 85° | 90° | 95° | 105° | 115° | 125° | 135° | 145° | 150° | 155° | 160° | 165° |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | 0.07775 | 0.07780 | 0.07790 | 0.07795 | 0.07805 | 0.07815 | 0.07825 | 0.07835 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07830 | 0.07825 | 0.07810 | 0.07805 | 0.07800 | 0.07790 | 0.07765 |
2 | 0.07775 | 0.07780 | 0.07790 | 0.07795 | 0.07800 | 0.07810 | 0.07825 | 0.07835 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07830 | 0.07825 | 0.07815 | 0.07815 | 0.07810 | 0.07800 | 0.07790 | 0.07770 |
3 | 0.07775 | 0.07785 | 0.07795 | 0.07800 | 0.07815 | 0.07820 | 0.07830 | 0.07840 | 0.07845 | 0.07850 | 0.07850 | 0.07845 | 0.07845 | 0.07840 | 0.07835 | 0.07830 | 0.07830 | 0.07815 | 0.07815 | 0.07800 | 0.07790 |
4 | 0.07780 | 0.07790 | 0.07800 | 0.07805 | 0.07810 | 0.07825 | 0.07830 | 0.07840 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07840 | 0.07835 | 0.07820 | 0.07820 | 0.07820 | 0.07810 | 0.07795 | 0.07790 |
5 | 0.07770 | 0.07780 | 0.07790 | 0.07795 | 0.07800 | 0.07820 | 0.07825 | 0.07835 | 0.07840 | 0.07845 | 0.07840 | 0.07840 | 0.07845 | 0.07840 | 0.07830 | 0.07835 | 0.07820 | 0.07815 | 0.07805 | 0.07800 | 0.07790 |
6 | 0.07795 | 0.07800 | 0.07805 | 0.07820 | 0.07825 | 0.07835 | 0.07845 | 0.07850 | 0.07855 | 0.07850 | 0.07850 | 0.07850 | 0.07850 | 0.07845 | 0.07835 | 0.07825 | 0.07825 | 0.07815 | 0.07810 | 0.07790 | 0.07780 |
7 | 0.07790 | 0.07800 | 0.07810 | 0.07815 | 0.07820 | 0.07840 | 0.07845 | 0.07850 | 0.07850 | 0.07855 | 0.07855 | 0.07855 | 0.07850 | 0.07845 | 0.07840 | 0.07825 | 0.07815 | 0.07810 | 0.07795 | 0.07790 | 0.07780 |
8 | 0.07785 | 0.07790 | 0.07805 | 0.07810 | 0.07815 | 0.07830 | 0.07840 | 0.07845 | 0.07855 | 0.07850 | 0.07855 | 0.07855 | 0.07850 | 0.07850 | 0.07845 | 0.07835 | 0.07825 | 0.07815 | 0.07810 | 0.07800 | 0.07790 |
9 | 0.07790 | 0.07785 | 0.07800 | 0.07800 | 0.07810 | 0.07820 | 0.07830 | 0.07840 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07835 | 0.07830 | 0.07825 | 0.07815 | 0.07810 | 0.07805 | 0.07795 | 0.07785 |
10 | 0.07775 | 0.07790 | 0.07790 | 0.07805 | 0.07810 | 0.07815 | 0.07825 | 0.07835 | 0.07845 | 0.07840 | 0.07840 | 0.07840 | 0.07840 | 0.07835 | 0.07830 | 0.07825 | 0.07810 | 0.07800 | 0.07795 | 0.07785 | 0.07775 |
11 | 0.07775 | 0.07785 | 0.07790 | 0.07800 | 0.07810 | 0.07820 | 0.07830 | 0.07835 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07835 | 0.07830 | 0.07825 | 0.07815 | 0.07810 | 0.07800 | 0.07785 | 0.07780 |
12 | 0.07775 | 0.07790 | 0.07790 | 0.07795 | 0.07805 | 0.07815 | 0.07830 | 0.07840 | 0.07850 | 0.07845 | 0.07845 | 0.07850 | 0.07850 | 0.07840 | 0.07840 | 0.07830 | 0.07820 | 0.07815 | 0.07805 | 0.07790 | 0.07785 |
13 | 0.07755 | 0.07765 | 0.07780 | 0.07785 | 0.07790 | 0.07805 | 0.07820 | 0.07820 | 0.07840 | 0.07850 | 0.07830 | 0.07830 | 0.07830 | 0.07825 | 0.07820 | 0.07815 | 0.07800 | 0.07795 | 0.07795 | 0.07785 | 0.07775 |
14 | 0.07770 | 0.07775 | 0.07795 | 0.07790 | 0.07800 | 0.07815 | 0.07825 | 0.07835 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07835 | 0.07835 | 0.07820 | 0.07820 | 0.07820 | 0.07800 | 0.07805 | 0.07785 |
15 | 0.07775 | 0.07785 | 0.07785 | 0.07795 | 0.07815 | 0.07810 | 0.07825 | 0.07835 | 0.07835 | 0.07840 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07835 | 0.07835 | 0.07815 | 0.07810 | 0.07800 | 0.07795 | 0.07785 |
16 | 0.07775 | 0.07790 | 0.07795 | 0.07805 | 0.07805 | 0.07825 | 0.07830 | 0.07840 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07845 | 0.07835 | 0.07830 | 0.07820 | 0.07810 | 0.07805 | 0.07795 | 0.07785 |
Shell Thickness Variance
Shell Eccentricity Measurements (Inch)
Eccentricity | 15° | 20° | 25° | 30° | 35° | 45° | 55° | 65° | 75° | 85° | 90° | 95° | 105° | 115° | 125° | 135° | 145° | 150° | 155° | 160° | 165° |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | 0.00065 | 0.00060 | 0.00050 | 0.00045 | 0.00035 | 0.00025 | 0.00015 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00015 | 0.00030 | 0.00035 | 0.00040 | 0.00050 | 0.00075 |
2 | 0.00065 | 0.00060 | 0.00050 | 0.00045 | 0.00040 | 0.00030 | 0.00015 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00015 | 0.00025 | 0.00025 | 0.00030 | 0.00040 | 0.00050 | 0.00070 |
3 | 0.00075 | 0.00065 | 0.00055 | 0.00050 | 0.00035 | 0.00030 | 0.00020 | 0.00010 | 0.00005 | 0.00000 | 0.00000 | 0.00005 | 0.00005 | 0.00010 | 0.00015 | 0.00020 | 0.00020 | 0.00035 | 0.00035 | 0.00050 | 0.00060 |
4 | 0.00065 | 0.00055 | 0.00045 | 0.00040 | 0.00035 | 0.00020 | 0.00015 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00005 | 0.00010 | 0.00025 | 0.00025 | 0.00025 | 0.00035 | 0.00050 | 0.00055 |
5 | 0.00070 | 0.00060 | 0.00050 | 0.00045 | 0.00040 | 0.00020 | 0.00015 | 0.00005 | 0.00000 | -0.00005 | 0.00000 | 0.00000 | -0.00005 | 0.00000 | 0.00010 | 0.00005 | 0.00020 | 0.00025 | 0.00035 | 0.00040 | 0.00050 |
6 | 0.00055 | 0.00050 | 0.00045 | 0.00030 | 0.00025 | 0.00015 | 0.00005 | 0.00000 | -0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00005 | 0.00015 | 0.00025 | 0.00025 | 0.00035 | 0.00040 | 0.00060 | 0.00070 |
7 | 0.00065 | 0.00055 | 0.00045 | 0.00040 | 0.00035 | 0.00015 | 0.00010 | 0.00005 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00005 | 0.00010 | 0.00015 | 0.00030 | 0.00040 | 0.00045 | 0.00060 | 0.00065 | 0.00075 |
8 | 0.00070 | 0.00065 | 0.00050 | 0.00045 | 0.00040 | 0.00025 | 0.00015 | 0.00010 | 0.00000 | 0.00005 | 0.00000 | 0.00000 | 0.00005 | 0.00005 | 0.00010 | 0.00020 | 0.00030 | 0.00040 | 0.00045 | 0.00055 | 0.00065 |
9 | 0.00055 | 0.00060 | 0.00045 | 0.00045 | 0.00035 | 0.00025 | 0.00015 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00015 | 0.00020 | 0.00030 | 0.00035 | 0.00040 | 0.00050 | 0.00060 |
10 | 0.00065 | 0.00050 | 0.00050 | 0.00035 | 0.00030 | 0.00025 | 0.00015 | 0.00005 | -0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00005 | 0.00010 | 0.00015 | 0.00030 | 0.00040 | 0.00045 | 0.00055 | 0.00065 |
11 | 0.00070 | 0.00060 | 0.00055 | 0.00045 | 0.00035 | 0.00025 | 0.00015 | 0.00010 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00015 | 0.00020 | 0.00030 | 0.00035 | 0.00045 | 0.00060 | 0.00065 |
12 | 0.00070 | 0.00055 | 0.00055 | 0.00050 | 0.00040 | 0.00030 | 0.00015 | 0.00005 | -0.00005 | 0.00000 | 0.00000 | -0.00005 | -0.00005 | 0.00005 | 0.00005 | 0.00015 | 0.00025 | 0.00030 | 0.00040 | 0.00055 | 0.00060 |
13 | 0.00075 | 0.00065 | 0.00050 | 0.00045 | 0.00040 | 0.00025 | 0.00010 | 0.00010 | -0.00010 | -0.00020 | 0.00000 | 0.00000 | 0.00000 | 0.00005 | 0.00010 | 0.00015 | 0.00030 | 0.00035 | 0.00035 | 0.00045 | 0.00055 |
14 | 0.00075 | 0.00070 | 0.00050 | 0.00055 | 0.00045 | 0.00030 | 0.00020 | 0.00010 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00010 | 0.00025 | 0.00025 | 0.00025 | 0.00045 | 0.00040 | 0.00060 |
15 | 0.00070 | 0.00060 | 0.00060 | 0.00050 | 0.00030 | 0.00035 | 0.00020 | 0.00010 | 0.00010 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00010 | 0.00030 | 0.00035 | 0.00045 | 0.00050 | 0.00060 |
16 | 0.00070 | 0.00055 | 0.00050 | 0.00040 | 0.00040 | 0.00020 | 0.00015 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00010 | 0.00015 | 0.00025 | 0.00035 | 0.00040 | 0.00050 | 0.00060 |
Shell Eccentricity Variance
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
SPECIFICATIONS COMING SOON
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|
[PHOTO]
Bearing Eccentricity:
King Bearings
Introduction: May, 2019
Production and Composition
Manufacturer: King
Composition: Tri-metal silver/copper (upper shells), Tri-metal lead/copper (lower shells)
Coating: None
Part Number: CR 224SV
Target Market: Engine rebuild replacement only -- NOT OEM replacement.
Upper and lower shells of the King bearings are different. They are different compounds with different load characteristics. The upper shell are the King K796 SV compound: a silver/copper tri-metal design with more load capacity than the lower shell. The lower shell are the King K794 CP compound: a lead/copper tri-metal design.
The upper shells are stamped SV which indicates the King K796 compound. The lower shells are stamped CP which indicates the King K794 compound.
Information on these King compounds and chemical composition is available at the following web page. http://www.kingbearings.com/material-type/copper-based/
Installation Notes: King CR 224SV rod bearings are not intended for OEM replacements. Usage of these rod bearings requires the connecting rod big-end to be honed to size with new rod bolts. The OEM connecting rod big-end bore is specified between 56.0000 - 56.0130 mm. The King big-end specification is set to 56.055mm -- which is larger than factory specifications. Due to this change in specification, the rod big-end bore must be honed to match these specification before these rod bearings would be suitable for use. Consult your engine builder before attempting to use these bearings as an OEM replacement.
Picture Description
Standard (STD)
Dimensions
Bearing Dimensions | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top, SV) | 1.9914 mm | 0.07840 inch |
Nominal Bearing Thickness (Bottom, CP) | 1.9952 mm | 0.07855 inch |
Bearing Thickness Variance (Top, SV) | 1.9863 - 1.9914 mm | 0.07820 - 0.07840 inch |
Bearing Thickness Variance (Bottom, CP) | 1.9914 - 2.0066 mm | 0.07840 - 0.07900 inch |
Bearing Tolerance (Top, SV) | -0.0051 - 0.0013 mm | -0.00020 - +0.00000 inch |
Bearing Tolerance (Bottom, CV) | -0.0038 - 0.0114 mm | 0.00014 - +0.00045 inch |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05235 | 2.05290 | 2.05260 | 2.05400 | 2.05280 | 2.05475 | 2.05265 | 2.05540 |
19.75 | 2.05105 | 2.05160 | 2.05130 | 2.05200 | 2.05120 | 2.05225 | 2.05110 | 2.05280 |
45.00 | 2.04940 | 2.04990 | 2.04960 | 2.05030 | 2.04940 | 2.05055 | 2.04965 | 2.05090 |
90.00 | 2.04795 | 2.04820 | 2.04820 | 2.04855 | 2.04855 | 2.04855 | 2.04855 | 2.04890 |
135.00 | 2.04905 | 2.04940 | 2.04975 | 2.04950 | 2.05000 | 2.04975 | 2.05055 | 2.04990 |
160.25 | 2.05155 | 2.05155 | 2.05210 | 2.05180 | 2.05320 | 2.05215 | 2.05240 | 2.05200 |
175.00 | 2.05365 | 2.05280 | 2.05460 | 2.05310 | 2.05530 | 2.05360 | 2.05515 | 2.05295 |
Clearance | 0.00145 | 0.00170 | 0.00170 | 0.00205 | 0.00205 | 0.00205 | 0.00205 | 0.00240 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00440 | 0.00470 | 0.00440 | 0.00545 | 0.00425 | 0.00620 | 0.00410 | 0.00650 |
19.75 | 0.00310 | 0.00340 | 0.00310 | 0.00345 | 0.00265 | 0.00370 | 0.00255 | 0.00390 |
45.00 | 0.00145 | 0.00170 | 0.00140 | 0.00175 | 0.00085 | 0.00200 | 0.00110 | 0.00200 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00110 | 0.00120 | 0.00155 | 0.00095 | 0.00145 | 0.00120 | 0.00200 | 0.00100 |
160.25 | 0.00360 | 0.00335 | 0.00390 | 0.00325 | 0.00465 | 0.00360 | 0.00385 | 0.00310 |
175.00 | 0.00570 | 0.00460 | 0.00640 | 0.00455 | 0.00675 | 0.00505 | 0.00660 | 0.00405 |
Bearing Eccentricity: King Bearings vs. stock 702/703 rod bearings
ACL Bearings
Introduction: December, 2016
ACL Race Bearing Catalog: http://www.aclperformance.com.au/documents/56469_RaceSeriesInfo.pdf
BE Bearings Photo Blog: http://www.rcollins-home.org/photobucket/thumbnails.php?album=278
Production and Composition
Manufacturer: ACL
Composition: Tri-metal lead/copper
Coating: None
Part Number: 8B1580H (STD, +0.25 mm), 8B1580HX (+0.025 mm)
Target Market: OEM replacement market; Minimal increase in clearance over OEM rod bearings
ACL Bearings are a full custom rod bearing designed and manufactured by ACL. ACL manufactures the bearings to their own custom specifications.
The composition is a standard lead/copper bearing. The bearing does not contain a low-friction coating.
Set Numbering ACL RACE Series bearing sets are identified by the ‘H’ after the set number e.g. 8B663H-Std. Most ACL RACE Series bearings are also produced in a ‘HX’ version e.g. 8B663HX-Std. The ‘X’ signifies the set will give an extra .001” (.025mm) oil clearance on a standard size shaft when compared to the H-STD set. The wall size of these HX-STD bearings is .0005” (.013mm) thinner than the H-STD Bearings, in all other respects the HX set is identical to the H-STD set. There are selected con rod bearing sets that are manufactured with a dowel hole in the lower shell, to suit a dowel location in the con rod cap. These are designated with a ‘D’ in the set numbering e.g. 8B663HD-Std or 8B663HXD-Std etc.
Lead/Copper, Tri-Metal design
Tri-Metal, lead/copper are considered the world's best bearings. The steel backing is coated with copper, then topped with a soft lead. The lead is embeddable, meaning small particles can embed themselves in the lead without causing any damage to the crankshaft. Look in the best automotive engines, and you're likely to find a Tri-Metal bearing design.
Oil Clearances
Oil clearances are most accurately measured using micrometres and
bore gauges. Bearing wall thickness measurements are taken at 90
degrees to the parting line (i.e. at the crown of the bearing) using a
micrometre with a ball anvil, for use on the curved ID of the bearing.
Vertical oil clearance is best measured by assembling the bearing in its
housing, with bolts torqued to specification, then using a bore gauge
measure the assembled ID of the bearings at 90 degrees to the parting
faces. The mating crankshaft journal size is measured, and subtracting
this measurement from the bearing ID bore size, gives the assembled
oil clearance.
ACL RACE bearings can be assembled with .00075-.001” per 1” of
journal diameter (0.020-0.025mm per 25mm of journal diameter) plus
.0005” (0.013mm).
As an example for a 2.000” (50mm) journal diameter, 2.000 x .001=
.002 + .0005 = .0025” (50/25 x 0.025= 0.050 + .013 = 0.063 mm)
Bearings should not be polished with abrasive pads or paper, on the
bearing surface, to change the oil clearance.
Picture Description
Questions about the appearance of the RACE Series bearings are
quite common, as this series of tri-metal copper lead bearings have
a very different appearance to regular aftermarket “ACL Duraglide”
tri-metal bearings, which have a light silver /grey appearance.
The RACE Series performance bearings as manufactured have
an appearance that is a dark tarnished colouration, which can
vary from dark black/brown/blue colours. This colour comes from
the electroplating which is the last manufacturing process. The
electroplated overlay has copper as one part of its composition, which
tarnishes to the dark colours described above. This tarnish colouration
has negligible thickness, so once installed in the engine, the crankshaft
journal contacting the bearing, will polish the bearing surface, removing
the surface colour and leaving the bearings with a polished silver
appearance.
Performance bearings do not start out with the silver grey appearance of regular aftermarket bearings, as there is no final silvery tin flash applied to these bearings. Not applying a silvery tin flash to these high performance bearings is a specific design feature. A silvery tin flash for appearance and long term corrosion protection, as applied to the regular aftermarket bearings, can under high loading and heat, move, with the plate migrating and causing high spots on the back of the shells, and distorting the bearing. For this reason the ACL RACE Series performance bearings do not have a cosmetic silvery tin flash applied, so there is no risk of any overlay plate movement on the backs of the shells, giving better bearing to housing contact and better bearing performance and function.
Standard (STD)
+0.250 MM, +0.010 INCH
Dimensions
ACL-H-STD
Bearing Dimensions (ACL Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9900 mm | 0.07870 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9939 - 2.0003 mm | 0.07850 - 0.07875 inch |
Bearing Tolerance (Top=Bottom) | -0.0051 - 0.0013 mm | -0.00020 - +0.00005 inch |
ACL-HX-STD (+0.025 MM, +0.001 INCH)
Bearing Dimensions (ACL Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9850 mm | 0.07815 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9825 - 1.9850 mm | 0.07805 - 0.07815 inch |
Bearing Tolerance (Top=Bottom) | -0.0025 - 0.0000 mm | -0.00010 - +0.00000 inch |
ACL-H+0.25 (+0.250 MM, +0.010 INCH)
Bearing Dimensions (ACL Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 2.1209 mm | 0.08350 inch |
Bearing Thickness Variance (Top=Bottom) | 2.1184 - 2.1247 mm | 0.08340 - 0.08365 inch |
Bearing Tolerance (Top=Bottom) | -0.0013 - 0.0038 mm | -0.00005 - +0.00015 inch |
Bearing Clearance Specifications
ACL-H-STD Theoretical Clearance
The theoretical rod bearing clearance is calculated using the formula at the top of the page, while using the ACL manufacturer's specifications.
Abbreviation | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
JDmin | 51.975 | 2.0463 |
JDmax | 51.991 | 2.0469 |
BEBmin | 56.000 | 2.2047 |
BEBmax | 56.013 | 2.2052 |
UPRmin / LOWmin | 1.990 | 0.0783 |
UPRmax / LOWmax | 1.998 | 0.0787 |
CTmin | 0.000 | 0.0000 |
CTmax | 0.000 | 0.0000 |
CLRmin | = BEmin - JDmax - LWRmax - UPRmax - (2*CTmax) = 56.000 - 51.991 - 1.998 - 1.998 - (2 * 0.000) = 0.013 mm |
= BEmin - JDmax - LWRmax - UPRmax - (2*CTmax) = 2.2047 - 2.0469 - 0.0787 - 0.0787 - (2 * 0.0000) = 0.00051 inch |
CLRmax | = BEmax - JDmin - LWRmin - UPRmin - (2*CTmin) = 56.013 - 51.975 - 1.990 - 1.990 - (2 * 0.000) = 0.058 mm |
= BEmax - JDmin - LWRmin - UPRmin - (2*CTmin) = 2.2052 - 2.0463 - 0.0783 - 0.0783 - (2 * 0.0000) = 0.0023 inch |
CLRnom | = (CLRmin + CLRmax) / 2 = (0.013 + 0.058) / 2 = 0.071 / 2 = 0.0355 mm |
= (CLRmin + CLRmax) / 2 = (0.00051 + 0.00230) / 2 = 0.00270 / 2 = 0.00135 inch |
CLRji | Clearance per journal-inch diameter | = CLRnom / JDnom = 0.00135 / ((2.0463 + 2.0469) / 2) = 0.00135 / (4.0932 / 2) = 0.00135 / 2.0466 = 0.00066 clearance per journal-inch |
ACL-H-STD
ACL Bearings (ACL) Custom Rod Bearings | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0294 mm | 2.04840 inch |
Rod + Bearing Variance | 52.0294 - 52.0383 mm | 2.04840 - 2.04875 inch |
Nominal Rod Bearing Clearance | 0.0483 mm | 0.00190 inch |
Bearing Clearance Variance | 0.0406 - 0.0597 mm | 0.00160 - 0.00235 inch |
Bearing Clearance Tolerance | -0.0076 - +0.0114 mm | -0.00030 - +0.00035 inch |
Bearing Clearance per Journal inch | 0.00093 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00078 - 0.00115 inch/inch | |
Bearing Eccentricity | 0.0533 mm | 0.00210 inch |
Bearing Eccentricity Variance | 0.0343 - 0.0622 mm | 0.00135 - 0.00245 inch |
Bearing Eccentricity Tolerance | -0.0191 - +0.0089 mm | -0.00075 - +0.00035 inch |
ACL-HX-STD Theoretical Clearance
The theoretical rod bearing clearance is calculated using the formula at the top of the page, while using the ACL manufacturer's specifications.
Abbreviation | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
JDmin | 51.975 | 2.0463 |
JDmax | 51.991 | 2.0469 |
BEBmin | 56.000 | 2.2047 |
BEBmax | 56.013 | 2.2052 |
UPRmin / LOWmin | 1.977 | 0.0778 |
UPRmax / LOWmax | 1.985 | 0.0781 |
CTmin | 0.000 | 0.0000 |
CTmax | 0.000 | 0.0000 |
CLRmin | = BEmin - JDmax - LWRmax - UPRmax - (2*CTmax) = 56.000 - 51.991 - 1.985 - 1.985 - (2 * 0.000) = 0.039 mm |
= BEmin - JDmax - LWRmax - UPRmax - (2*CTmax) = 2.2047 - 2.0469 - 0.0781 - 0.0781 - (2 * 0.0000) = 0.00153 inch |
CLRmax | = BEmax - JDmin - LWRmin - UPRmin - (2*CTmin) = 56.013 - 51.975 - 1.977 - 1.977 - (2 * 0.000) = 0.084 mm |
= BEmax - JDmin - LWRmin - UPRmin - (2*CTmin) = 2.2052 - 2.0463 - 0.0778 - 0.0778 - (2 * 0.0000) = 0.00330 inch |
CLRnom | = (CLRmin + CLRmax) / 2 = (0.039 + 0.084) / 2 = 0.123 / 2 = 0.0615 mm |
= (CLRmin + CLRmax) / 2 = (0.00153 + 0.00330) / 2 = 0.00270 / 2 = 0.00242 inch |
CLRji | Clearance per journal-inch diameter | = CLRnom / JDnom = 0.00242 / ((2.0463 + 2.0469) / 2) = 0.00242 / (4.0932 / 2) = 0.00242 / 2.0466 = 0.00118 clearance per journal-inch |
ACL-HX-STD
ACL Bearings (ACL) Custom Rod Bearings | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0548 mm | 2.04940 inch |
Rod + Bearing Variance | 52.0497 - 52.0624 mm | 2.04920 - 2.04970 inch |
Nominal Rod Bearing Clearance | 0.0737 mm | 0.00290 inch |
Bearing Clearance Variance | 0.0610 - 0.0838 mm | 0.00240 - 0.00330 inch |
Bearing Clearance Tolerance | -0.0127 - +0.0102 mm | -0.00050 - +0.00040 inch |
Bearing Clearance per Journal inch | 0.00142 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00117 - 0.00161 inch/inch | |
Bearing Eccentricity | 0.0864 mm | 0.00340 inch |
Bearing Eccentricity Variance | 0.0635 - 0.1118 mm | 0.00250 - 0.00440 inch |
Bearing Eccentricity Tolerance | -0.0229 - +0.0254 mm | -0.00090 - +0.00100 inch |
Shell Thickness Measurements
ACL-H-STD
Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 | |
---|---|---|---|---|---|---|---|---|
Upper | 0.07870 | 0.07865 | 0.07870 | 0.07870 | 0.07865 | 0.07860 | 0.07865 | 0.07865 |
Lower | 0.07860 | 0.07860 | 0.07875 | 0.07870 | 0.07870 | 0.07850 | 0.07860 | 0.07850 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
ACL-HX-STD
Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 | |
---|---|---|---|---|---|---|---|---|
Upper | 0.07805 | 0.07805 | 0.07810 | 0.07815 | 0.07815 | 0.07815 | 0.07815 | 0.07810 |
Lower | 0.07805 | 0.07810 | 0.07810 | 0.07815 | 0.07815 | 0.07815 | 0.07810 | 0.07815 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Clearance Measurements
ACL-H-STD
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05220 | 2.05225 | 2.05320 | 2.05280 | 2.05105 | 2.05245 | 2.05115 | 2.05315 |
19.75 | 2.04985 | 2.05060 | 2.05050 | 2.05050 | 2.05015 | 2.05050 | 2.05020 | 2.05100 |
45.00 | 2.04885 | 2.04900 | 2.04900 | 2.04900 | 2.04920 | 2.04920 | 2.04920 | 2.04940 |
90.00 | 2.04850 | 2.04850 | 2.04840 | 2.04840 | 2.04875 | 2.04840 | 2.04865 | 2.04855 |
135.00 | 2.04920 | 2.04840 | 2.04900 | 2.04940 | 2.04940 | 2.04900 | 2.04930 | 2.04925 |
160.25 | 2.05060 | 2.05040 | 2.05020 | 2.05060 | 2.05060 | 2.05060 | 2.05020 | 2.05055 |
175.00 | 2.05150 | 2.05205 | 2.05100 | 2.05200 | 2.05280 | 2.05210 | 2.05240 | 2.05120 |
Clearance | 0.00200 | 0.00200 | 0.00190 | 0.00190 | 0.00225 | 0.00190 | 0.00215 | 0.00205 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
ACL-HX-STD
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05430 | 2.05450 | 2.05350 | 2.05420 | 2.05500 | 2.05500 | 2.05460 | 2.05515 |
19.75 | 2.05240 | 2.05260 | 2.05200 | 2.05245 | 2.05300 | 2.05300 | 2.05280 | 2.05300 |
45.00 | 2.05070 | 2.05080 | 2.05040 | 2.05070 | 2.05115 | 2.05115 | 2.05100 | 2.05105 |
90.00 | 2.04940 | 2.04950 | 2.04950 | 2.04960 | 2.04960 | 2.04940 | 2.04940 | 2.04920 |
135.00 | 2.05055 | 2.05060 | 2.05100 | 2.05080 | 2.05070 | 2.05085 | 2.05080 | 2.05080 |
160.25 | 2.05230 | 2.05300 | 2.05330 | 2.05310 | 2.05250 | 2.05300 | 2.05365 | 2.05360 |
175.00 | 2.05460 | 2.05480 | 2.05520 | 2.05500 | 2.05500 | 2.05510 | 2.05560 | 2.05500 |
Clearance | 0.00290 | 0.00300 | 0.00300 | 0.00310 | 0.00310 | 0.00290 | 0.00290 | 0.00270 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
ACL-H-STD
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00370 | 0.00375 | 0.00480 | 0.00440 | 0.00230 | 0.00405 | 0.00250 | 0.00460 |
19.75 | 0.00135 | 0.00210 | 0.00210 | 0.00210 | 0.00140 | 0.00210 | 0.00155 | 0.00245 |
45.00 | 0.00035 | 0.00050 | 0.00060 | 0.00060 | 0.00045 | 0.00080 | 0.00055 | 0.00085 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00070 | -0.00010 | 0.00060 | 0.00100 | 0.00065 | 0.00060 | 0.00065 | 0.00070 |
160.25 | 0.00210 | 0.00190 | 0.00180 | 0.00220 | 0.00185 | 0.00220 | 0.00155 | 0.00200 |
175.00 | 0.00300 | 0.00355 | 0.00260 | 0.00360 | 0.00405 | 0.00370 | 0.00375 | 0.00265 |
ACL-HX-STD
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00490 | 0.00500 | 0.00400 | 0.00460 | 0.00540 | 0.00560 | 0.00520 | 0.00595 |
19.75 | 0.00300 | 0.00310 | 0.00250 | 0.00285 | 0.00340 | 0.00360 | 0.00340 | 0.00380 |
45.00 | 0.00130 | 0.00130 | 0.00090 | 0.00110 | 0.00155 | 0.00175 | 0.00160 | 0.00185 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00115 | 0.00110 | 0.00150 | 0.00120 | 0.00110 | 0.00145 | 0.00140 | 0.00160 |
160.25 | 0.00290 | 0.00350 | 0.00380 | 0.00350 | 0.00290 | 0.00360 | 0.00425 | 0.00440 |
175.00 | 0.00520 | 0.00530 | 0.00570 | 0.00540 | 0.00540 | 0.00570 | 0.00620 | 0.00580 |
Eccentricity Graph
Bearing Eccentricity: ACL Bearings vs. stock 702/703 rod bearings
VAC Clevite Bearings
Introduction: March, 2015
Production and Composition
Manufacturer: Clevite
Composition: Tri-metal lead/copper
Coating: Calico CT-1
Part Number: SP1512HX
Target Market: OEM replacement market; Standard (factory) clearance, not extra.
History of VAC Bearings: In VAC's own words.
Custom made by Clevite for VAC Motorsports.
The composition is a standard babbit lead/copper bearing with additional Calico non-friction coating. They are soft faced, and easy on the crankshaft, and compatible with stop-start vehicles.
Picture Description
Dimensions
Bearing Dimensions (VAC Clevite Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top=Bottom) | 1.9901 mm | 0.07835 inch |
Bearing Thickness Variance (Top=Bottom) | 1.9876 - 1.9914 mm | 0.07825 - 0.07840 inch |
Bearing Tolerance (Top=Bottom) | -0.0025 - 0.0013 mm | -0.00010 - +0.00005 inch |
Bearing Clearance Specifications
VAC (Clevite) Custom Rod Bearings | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0344 mm | 2.04860 inch |
Rod + Bearing Variance | 52.0294 - 52.0344 mm | 2.04840 - 2.04860 inch |
Nominal Rod Bearing Clearance | 0.0533 mm | 0.00210 inch |
Bearing Clearance Variance | 0.0406 - 0.0559 mm | 0.00160 - 0.00220 inch |
Bearing Clearance Tolerance | -0.0127 - +0.0025 mm | -0.00050 - +0.00010 inch |
Bearing Clearance per Journal inch | 0.00103 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00078 - 0.00108 inch/inch | |
Bearing Eccentricity | 0.0203 mm | 0.00080 inch |
Bearing Eccentricity Variance | 0.0114 - 0.0254 mm | 0.00045 - 0.00100 inch |
Bearing Eccentricity Tolerance | -0.0089 - +0.0051 mm | -0.00035 - +0.00020 inch |
Clearance Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 2.05160 | 2.05115 | 2.05080 | 2.05100 | 2.05100 | 2.05080 | 2.05120 | 2.05100 |
19.75 | 2.04920 | 2.04925 | 2.04925 | 2.04950 | 2.04940 | 2.04940 | 2.04945 | 2.04925 |
45.00 | 2.04860 | 2.04860 | 2.04860 | 2.04875 | 2.04875 | 2.04880 | 2.04880 | 2.04860 |
90.00 | 2.04860 | 2.04840 | 2.04840 | 2.04860 | 2.04860 | 2.04840 | 2.04860 | 2.04860 |
135.00 | 2.04900 | 2.04880 | 2.04865 | 2.04865 | 2.04865 | 2.04875 | 2.04885 | 2.04890 |
160.25 | 2.04905 | 2.04940 | 2.04920 | 2.04955 | 2.04920 | 2.04930 | 2.04940 | 2.04955 |
175.00 | 2.05060 | 2.05000 | 2.05100 | 2.05100 | 2.05060 | 2.05090 | 2.05100 | 2.05090 |
Clearance | 0.00210 | 0.00190 | 0.00190 | 0.00210 | 0.00210 | 0.00190 | 0.00210 | 0.00210 |
Note: Clearance measurements are based on nominal rod journal diameter of 2.0465 inch.
Eccentricity Measurements
Angle | Rod-1 | Rod-2 | Rod-3 | Rod-4 | Rod-5 | Rod-6 | Rod-7 | Rod-8 |
---|---|---|---|---|---|---|---|---|
5.00 | 0.00300 | 0.00275 | 0.00240 | 0.00240 | 0.00240 | 0.00240 | 0.00260 | 0.00240 |
19.75 | 0.00060 | 0.00085 | 0.00085 | 0.00090 | 0.00080 | 0.00100 | 0.00085 | 0.00065 |
45.00 | 0.00000 | 0.00020 | 0.00020 | 0.00015 | 0.00015 | 0.00040 | 0.00020 | 0.00000 |
90.00 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
135.00 | 0.00040 | 0.00040 | 0.00025 | 0.00005 | 0.00005 | 0.00035 | 0.00025 | 0.00030 |
160.25 | 0.00045 | 0.00100 | 0.00080 | 0.00095 | 0.00060 | 0.00090 | 0.00080 | 0.00095 |
175.00 | 0.00200 | 0.00160 | 0.00260 | 0.00240 | 0.00200 | 0.00250 | 0.00240 | 0.00230 |
Bearing Eccentricity: VAC-Clevite vs. stock 088/089 vs. stock 702/703 rod bearings
WPC Treated Bearings
Production and Composition
WPC treated bearings start life as standard 072/703 bearings. These bearings are sold through Auto Talent and EAS. An end-user may also send bearings to WPC for treatment. Unlike Calico CT-1 coating, the WPC treated bearings slightly remove material to create a low-friction surface.
Manufacturer: WPC
Dimensions
Bearing (WPC Treated Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
Nominal Bearing Thickness (Top, Blue) | 1.9939 mm | 0.07850 inch |
Nominal Bearing Thickness (Bottom, Red) | 1.9901 mm | 0.07835 inch |
Bearing Thickness Variance (Top, Blue) | 1.9939 - 1.9952 mm | 0.07850 - 0.07855 inch |
Bearing Thickness Variance (Bottom, Red) | 1.9901 - 1.9914 mm | 0.07835 - 0.07840 inch |
Bearing Tolerance (Top, Blue) | 0.0000 - 0.0013 mm | 0.00000 - +0.00005 inch |
Bearing Tolerance (Bottom, Red) | 0.0000 - 0.0013 mm | 0.00000 - +0.00005 inch |
Bearing Clearance Specifications
WPC Treated Rod Bearings [* 2] | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0281 mm | 2.04835 inch |
Rod + Bearing Variance | 52.0268 - 52.0332 mm | 2.04830 - 2.04855 inch |
Nominal Rod Bearing Clearance | 0.0470 mm | 0.00185 inch |
Bearing Clearance Variance | 0.0381 - 0.0546 mm | 0.00150 - 0.00215 inch |
Bearing Clearance Tolerance | -0.0089 - +0.0076 mm | -0.00035 - +0.00030 inch |
Bearing Clearance per Journal inch | 0.00090 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00073 - 0.00105 inch/inch |
Calico Coated 702/703 Bearings
Production and Composition
Calico coated bearings start life as standard 702/703 bearings. These bearings are sold through VAC, ESS, and Harrop. An end-user may also send bearings to Calico for coating. Calico adds their CT-1 coating to the surface of the bearing. The coating adds a slight thickness, thereby decreasing bearing clearance. The thickness to each shell is estimated by Calico between 0.0002 - 0.0004 inch.
Manufacturer: Calico Coatings
Manufacturing Defects: There's two primary manufacturing defects associated with Calico coated bearings.
- Calico coating is also placed on the parting lines. The material on the parting lines will affect the "bearing crush" and may wear unevenly or in a different manner than a standard OEM bearing.
- BMW bearings are sold in upper (blue) and lower (red) bearing shells. When the Calico coating is applied, this color distinction is lost. The upper (blue) bearings are slightly thicker than the lower (red) bearings. However, Calico habitually mixes these shells up and returns them to the customer mislabeled: uppers are now lowers, and visa-versa.
Dimensions
Bearing Dimensions (Calico Coated 702/703 Bearings) | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Nominal Bearing Thickness (Top, Blue) | 2.0003 mm | 0.07875 inch |
Nominal Bearing Thickness (Bottom, Red) | 1.9939 mm | 0.07850 inch |
Bearing Thickness Variance (Top, Blue) | 1.9990 - 2.0028 mm | 0.07870 - 0.07885 inch |
Bearing Thickness Variance (Bottom, Red) | 1.9939 - 1.9964 mm | 0.07850 - 0.07860 inch |
Bearing Tolerance (Top, Blue) | -0.0013 - 0.0025 mm | -0.00005 - +0.00010 inch |
Bearing Tolerance (Bottom, Red) | -0.0000 - 0.0025 mm | -0.00000 - +0.00010 inch |
Bearing Clearance Specifications
Calico Coated 702/703 Bearings [* 3] | Metric Dimensions | SAE (Inch) Dimensions |
---|---|---|
Rod + Bearing Dimensions | 52.0179 mm | 2.04795 inch |
Rod + Bearing Variance | 52.0154 - 52.0192 mm | 2.04785 - 2.04780 inch |
Nominal Rod Bearing Clearance | 0.0368 mm | 0.00145 inch |
Bearing Clearance Variance | 0.0267 - 0.0406 mm | 0.00105 - 0.00160 inch |
Bearing Clearance Tolerance | -0.0102 - +0.0038 mm | -0.00040 - +0.00015 inch |
Bearing Clearance per Journal inch | 0.00071 inch/inch | |
Bearing Clearance per Journal Inch Variance | 0.00051 - 0.00078 inch/inch |
Bearing Notes
- ↑ 1.0 1.1 1.2 1.3 Roll-up of measurements taken from all cranks, all journals, and all OEM bearings.
- ↑ Full set of virgin WPC treated bearings measured in rods, and rolled-up with measurements from all cranks and all journals.
- ↑ Full set of virgin Calico coated bearings measured in rods, and rolled-up with measurements from all cranks and all journals.
Rod Bearing Part Numbers, History
BMW Part Number | Description | Location | Color | Standard Size Bearings | Application | Prod. Start | Prod. End | Superceded By |
---|---|---|---|---|---|---|---|---|
11 24 7 835 662 | Connecting Rod Bearing | Bottom | Red | 52.00 mm (+0.00 mm) | S85B50 | Apr-04 | Apr-04 | 11 24 7 836 288 |
11 24 7 835 663 | Connecting Rod Bearing | Top | Blue | 52.00 mm (+0.00 mm) | S85B50 | Apr-04 | Apr-04 | 11 24 7 836 289 |
11 24 7 836 288 | Connecting Rod Bearing | Bottom | Red | 52.00 mm (+0.00 mm) | S85B50 | Sep-04 | Apr-07 | 11 24 7 838 088 |
11 24 7 836 289 | Connecting Rod Bearing | Top | Blue | 52.00 mm (+0.00 mm) | S85B50 | Sep-04 | May-07 | 11 24 7 838 089 |
11 24 7 838 088 | Connecting Rod Bearing | Bottom | Red | 52.00 mm (+0.00 mm) | S85B50, S65B40, S65B44 | Feb-06 | Oct-11 | 11 24 7 841 702 |
11 24 7 838 089 | Connecting Rod Bearing | Top | Blue | 52.00 mm (+0.00 mm) | S85B50, S65B40, S65B44 | Feb-06 | Mar-11 | 11 24 7 841 703 |
11 24 7 841 702 | Connecting Rod Bearing | Bottom | Red | 52.00 mm (+0.00 mm) | S85B50, S65B40, S65B44 | Jun-10 | Present | |
11 24 7 841 703 | Connecting Rod Bearing | Top | Blue | 52.00 mm (+0.00 mm) | S85B50, S65B40, S65B44 | Jun-10 | Present |
BMW Part Number | Description | Location | Color | Oversize Bearings | Application | Prod. Start | Prod. End | Superceded By |
---|---|---|---|---|---|---|---|---|
11 24 7 835 974 | Connecting Rod Bearing | Bottom | Red | 51.75 mm (+0.25 mm) | S85B50 | Apr-04 | Apr-04 | 11 24 7 836 290 |
11 24 7 835 975 | Connecting Rod Bearing | Top | Blue | 51.75 mm (+0.25 mm) | S85B50 | Apr-04 | Apr-04 | 11 24 7 836 291 |
11 24 7 836 290 | Connecting Rod Bearing | Bottom | Red | 51.75 mm (+0.25 mm) | S85B50 | Aug-05 | Dec-07 | 11 24 7 838 090 |
11 24 7 836 291 | Connecting Rod Bearing | Top | Blue | 51.75 mm (+0.25 mm) | S85B50 | Aug-05 | Dec-07 | 11 24 7 838 091 |
11 24 7 838 090 | Connecting Rod Bearing | Bottom | Red | 51.75 mm (+0.25 mm) | S85B50, S65B40, S65B44 | Sep-05 | Present | |
11 24 7 838 091 | Connecting Rod Bearing | Top | Blue | 51.75 mm (+0.25 mm) | S85B50, S65B40, S65B44 | Sep-05 | Present |
Supporting Measurements
Connecting Rod Journals
Cyl-5 | Cyl-1 | Cyl-6 | Cyl-2 | Cyl-7 | Cyl-3 | Cyl-8 | Cyl-4 | |
---|---|---|---|---|---|---|---|---|
Engine-1 | 2.04650 | 2.04655 | 2.04655 | 2.04650 | 2.04660 | 2.04655 | 2.04650 | 2.04660 |
Engine-2 | 2.04650 | 2.04655 | 2.04655 | 2.04650 | 2.04660 | 2.04660 | 2.04650 | 2.04650 |
Engine-3 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 |
Engine-4 | 2.04660 | 2.04670 | 2.04650 | 2.04660 | 2.04640 | 2.04640 | 2.04650 | 2.04650 |
Engine-5 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04640 | 2.04640 | 2.04640 | 2.04640 |
Engine-6 | 2.04670 | 2.04680 | 2.04670 | 2.04670 | 2.04670 | 2.04670 | 2.04670 | 2.04670 |
Engine-7 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 |
Engine-8 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04640 | 2.04640 | 2.04640 | 2.04640 |
Engine-9 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04640 | 2.04640 | 2.04640 | 2.04640 |
Engine-10 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04640 | 2.04640 | 2.04660 | 2.04660 |
Engine-11 | 2.04680 | 2.04680 | 2.04650 | 2.04650 | 2.04640 | 2.04650 | 2.04660 | 2.04670 |
Engine-12 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 | 2.04650 |
Official Measurements
Min | Max | Official | Min Dev. | Max Dev. | |
---|---|---|---|---|---|
Journal | 2.04640 | 2.04680 | 2.04650 | -0.00010 | 0.00030 |
Bearing | 2.04815 | 2.04840 | 2.04820 | -0.00005 | 0.00020 |
Clearance | 0.00135 | 0.00200 | 0.00170 | -0.00035 | 0.00030 |
Measurement Deviations
Journal Size | Deviations |
---|---|
2.04630 | 0 |
2.04640 | 17 |
2.04650 | 53 |
2.04660 | 14 |
2.04670 | 9 |
2.04680 | 3 |
2.04690 | 0 |
2.04700 | 0 |