Difference between revisions of "Oil Flow - S65 Oil Flow Analysis"

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(Oil Pressure Analysis)
(Oil Pressure Analysis)
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==== Oil Flow Analysis ====
 
==== Oil Flow Analysis ====
 
TBD
 
TBD

Revision as of 02:54, 28 October 2016


Test Vehicle

  • 2008 BMW M3
  • 100% stock engine with 30000 miles
  • Stock ECU
  • Stock exhaust

Data logging Equipment

  • Racelogic Video Vbox Pro, 32-channels engine (ECU) CAN bus.
  • Racelogic Mini Input Module.  Eight channels A-D conversions, transffered via CAN to Video VBox Pro
  • AEM oil pressure sensor.  0-10 BAR; 0-5V analog output to Racelogic Mini Input Module
  • Flow Technologies Turbine Oil Flow Sensor.  Oil temperature and oil viscosity corrected.  Calibrated for Castrol TWS 10W60 oil.  0-15 Gallons Per Minute (GPM); 0-10V analog output to Racelogic Mini Input Module.

Data signals collected and stored

  • Timestamp (GMT)
  • Vehicle Latitude
  • Vehicle Longitude
  • Vehicle Elevation (terrain height)
  • Vehicle Velocity
  • Wheel Speed Sensors (LF, RF, LR, RR)
  • BMW internal speedometer
  • Odometer
  • Brake pedal pressure
  • Steering angle
  • Fuel gauge
  • Vehicle voltage
  • Engine RPM
  • Throttle position (% open)
  • Ambient pressure
  • Ambient temperature
  • Water temperature
  • Oil temperature
  • Oil Flow (0-15 GPM)
  • Oil Pressure (0-150 PSI)

Testing Methods

Cold Starts

Each cold start was data logged.  Data logger was powered up and obtained GPS signal.  Once the GPS signal was locked, the data logging was started.  After data logging started, the vehicle was started. This allowed the entire starting sequence, low RPMs with the starter, oil pressure, and oil flow to be tracked during the cold start procedure.

Warm Starts

Exact same procedure as cold starts, and for the same purpose.  Data logger was powered up and obtained GPS signal.  Once the GPS signal was locked, the data logging was started.  After data logging started, the vehicle was started.

Everyday driving and hard cornering

Vehicle was driven as a daily driver.  27 miles to work in rush hour traffic each day.  Spirited high RPM runs when possible.  Hard corning when possible.  Grocery getting and fast food runs when possible.

Track day driving

I would have liked to include at least one track day with each set of rod bearings, but that wasn’t possible.  At the track day event with the factory 702/703 bearings, the car immediately went into limp mode on the first parade lap.  We never were able to fix the issue on that day.  It was eventually tracked down to bad seals on the throttle bodies and/or possible loose ground strap (both issues were present).  Therefore, the track day never happened for the original 702/703 bearings.

Testing Results

BMW Factory 702/703 Bearings

Overview

Distance Traveled Metric (KM) SAE (Miles)
Starting Odometer 50007 31073
Ending Odometer 60548 37623
Total 10541 6550

Statistics
Number of cold/warm starts 366
Distance Traveled 6550 (10541 KM)
Data Log Entries (#) 5268532
Individual data items collected 142250364

Cold Start Analysis

TBD

Oil Pressure Analysis

The factory oil pump is a variable vein (variable pressure) oil pump. 

Metric (BAR) SAE (PSI)
Minimum oil pressure at idle 1.0 14.50
Minimum oil pressure while running 4.0 – 6.0 58.0 – 87.0
Oil Pressure (PSI) @ Oil Temperature (C) vs. RPM with > 5% Throttle
Caption Oil Pressure (PSI) @ Oil Temperature (C) vs. RPM with > 5% Throttle
Caption Oil Pressure (PSI) @ Oil Temperature (C) vs. RPM with > 50% Throttle
Oil Pressure (PSI) @ Oil Temperature (C) vs. RPM with > 30% Throttle
Caption Oil Pressure (PSI) @ Oil Temperature (C) vs. RPM with > 30% Throttle

Oil Flow Analysis

TBD